September 4, 2025

Got the sheet metal parts in from SendCutSend!

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August 21, 2025 - Thermal Testing

Test setup

The test was done on the same horizontal aluminum rail. I first tested the sheet metal mount and then the CNC mount. The aluminum rail had the heat pipe attached with thermal glue and I used thermal paste to interface the LED with the mounts and heat pipe.

I soldered a thermocouple onto the LED Tc Measurement Point BXRV-TR-2750G-20A0-A-23

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For each test I powered the LED with 20W on the cool white channel for at least 2 hours. I took measurements at the end of the test with a FLIR thermal camera, the attached thermocouple, and another thermocouple to measure different parts of the lamp.

I did not use any lens during the tests.

Sheet metal mount

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CNC mount

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Results

Sheet Metal CNC
LED Tc 62 53
Mount 43 46
Heat pipe next to LED 45 45
Heat pipe end 43 45
Rail close to LED 40 40
Rail far side 35 36
Rail hottest FLIR camera 49 51